In an era where quality, efficiency, and precision are non-negotiable, CMD and DAC proudly introduce the Crossover HS — the next evolution in 100% print inspection technology for flexographic and gravure printing. Designed with advanced AI, intelligent automation, and a compact, operator-friendly design, the Crossover HS sets a new benchmark for high-speed defect detection and production line optimization.

Key Advantages of the Crossover HS

✅ 1. True 100% High-Resolution Inspection

At the core of the Crossover HS lies its revolutionary high-speed scanning and AI-powered super-resolution technology. Unlike conventional systems, the Crossover HS maintains a 1:1 pixel aspect ratio (0.16mm x 0.16mm), delivering crystal-clear imagery even at high line speeds. Operators can now detect the finest defects with unmatched clarity—no compromises.

✅ 2. Purpose-Built for Gravure and Flexo

Equipped with six specialized inspection circuits, the system is fine-tuned to detect critical print defects such as:

• Dirt and streaks
• Character distortions
• Strings and haze

This tailored design outperforms generic image processors, enabling faster, more accurate defect detection tailored specifically for complex web print environments.

✅ 3. Compact, All-in-One Design

The Crossover HS boasts a self-contained configuration. No external power boxes or additional units are required—maximizing valuable production floor space and ensuring seamless integration into existing lines.

✅ 4. Simple 2-Touch Operation

Ease of use meets industrial strength. Operators can initiate inspections with just two simple touches, dramatically reducing setup times. The system automatically adjusts to the web width and repeat length, streamlining changeovers and minimizing material waste.

Innovative Features That Drive Results

Online MERCY

Real-time validation against original PDF, TIFF, or prior lot images without stopping the press—a game changer in process continuity and quality assurance.

AI-Driven Defect Classification

Harness the power of machine learning to intelligently classify defects and reduce operator burden. This allows faster post-inspection handling and enhanced QA analytics.

Voice Recognition & Dual Monitor System

Operators can enjoy hands-free control and full HD dual-monitor viewing, allowing for intuitive navigation, inspection, and monitoring—all without breaking workflow.

Remote + Local Support

CMD’s commitment to service shines with IoT-enabled remote diagnostics and expert in-person support, ensuring continuous uptime and peace of mind.

Modular Flexibility to Match Your Needs

Whether integrating into a new line or upgrading an existing system, the Crossover HS is built to adapt. Optional modules include:

• Pitat I/II rewinder systems
• sE Color Measurement
• Coco Sensor for tight spaces
• Label Marker for defective sheet tagging

Why It Matters

The Crossover HS is more than a defect detector—it’s a productivity powerhouse. By improving inspection accuracy, reducing waste, and accelerating setup, the system enhances yield, reduces downtime, and protects brand integrity. For converters striving for excellence in a competitive global market, this technology is the edge you’ve been waiting for.

📍 Ready to transform your inspection capabilities? Learn more or schedule a demo at https://cmd-corp.com/news/cmdwebinspectionsolutions/

Leave a Reply